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hot runner correct application method

Date:2012-02-23

In the injection molding processing, hot runner played more and more important role in injection, hot runner system application has been widely and widely. Correct application helps to save the plastic material also help to improve the productivity.

In the injection molding processing, hot runner and mold used coordinated, and playing very important role. For example, in the be ultra-thin injection molding production (for example handset battery cover), through uses the hot runner easy to produce high accuracy high grade product; Regarding the bad fluid injection molding material (for example LCP), through uses the hot runner to be able to improve raw material fluidity obviously, guaranteed that the injection molding production carries on smoothly; Regarding some large-scale injection moldings, after like automobile's bumper and shutter, television, the shell, the air conditioner outer covering and so on, through use the hot runner, make the difficult injection molding becomes the relative simplification. In the multi-die space's mold injection molding, lacks the hot runner unable to take shape radically. It can be said that the hot runner is the best technology guarantees the runner balanced. Because the plastic has the shearing force in the hot runner, regardless of the mold has the reasonable geometry balance, takes shape the product weight which comes out to be difficult consistently, specially speaking of the multi-die space's mold, if does not use the hot runner, will take shape the product flank which will come out the inside to be lighter.   

To the plastic processor, when they had certain batch injection molding production, used the hot runner is quite economical. This is because, the hot runner help enterprise eliminated the waste in the injection molding production. In most situations, the waste can not be recycle, sometimes, the waste weight and the product weight is nearly similar, if uses traditional injection way, means wastes raw material nearly the same as product. By this calculation, after using the hot runner, may save 30%~50% raw materials. Moreover, the hot runner is also helpful in reduces mold's attrition, lengthens mold's life. In the ordinary circumstances, the hot runner mold's service life is 2times than drainage opening mold.When installs the hot runner, needs to pay attention to the following several points:
* complete inspection hot runner, including all sizes, resistance, quantity;
* complete inspection mold and hot runner relevant portion size;
* before installs the manifold, must use temperature control examines the hot runner carefully, after to be confirmed, then can be into the operation;
* before the production, must use the multimeter examines hot runner to finally, otherwise does not permit starting;
* must shoot spatially before matched molds, hide another hand board of the mold, then matched molds test mold.
If you need more information about it or products, welcome email us .
Contact email:   Elyn  <service2@anole-hot-runner.com>

The notes of temperature controller box

Date:2012-02-22

The notes of temperature controller box

Hot runner system includes temperature controlled box, hot runner temperature controlling must be precious, and so we should know the notes of temperature controller box. Anole-temperature controlled box manufacturer tell you temperature controlled box caution.

The notes of hot runner temperature controller box: in order to using hot runner temperature controller box correctly, in order to avoid wrong operating caused the machine damaged or other things. Please read these notes before you make use of it.1.     Check the power source is on safety controlled condition.2.     Check this instruction book is matched to the temperature controller cards.3.     Check the connector is safe and reliable.4.     Check the heater is safe and reliable.

5.     Check the main power source is closed.
6.     Check whether the power is suit for temperature controller cards’ working or not.
7.     Ensure earth wire connect connector.
8.     Open main power source.
9.     Open all temperature controller cards switches.

10.  Set controlling temperature and check whether temperature controller cards reached the set temperature and reliable or not.the notes of temperature controller box,hot runner temperature controlling,temperature controlled box,temperature controlled box caution,temperature controlled box manufacturercontact : Candy
email:
service5@anole-hot-runner.com

Hot runner function

Date:2012-02-21

This article will talk about hot runner function,hot runner advantege in injection mould moulding hot runner,Anole,famous hot runner for mould brand and hot runner supplier in china.

In injection molding process,hot runner used with mould,play an important role.For example,in the production of plastic injection ultra-thin parts (such as the cell phone battery cover),through the use of hot runner can easily produce high precision,high quality products;For the poor liquidity injection molding materials (such as LCP),through the use of hot runner can obviously improve the liquidity of raw materials,ensure injection production running smoothly;For some large injection molded parts,such as car bumper and door plank,TV shell,air conditioning hull,after,through the use of hot runner,make very difficult molding become relatively simple.


In many of cavity mould injection,lack of hot runner simply cannot be forming.That is hot runner is the best technology to ensure the flow balance.In many of the mould cavity injection,lack of hot runner simply cannot be forming.Hot runner is to ensure that the best technology flow balance.Because plastic in port in shear force,no matter how reasonable the geometry of the mould has balance,the products forming out of is difficult to consistent weight,especially concerned for many of the mould cavity is,if do not use hot runner,the products ouside forming out will be lighter than the inside.

To the plastic processing manufacture,as long as there is a certain batch injection production,using hot runner is economical.Because hot runner technology help enterprice deduce the waste material in injection moulding production.In most case,waste material can not used for recycle.Some times the waste material weight is equal to producets.If adop traditional injection type,it mean that the waste material is as manfg as the products.Valuing,use hot runner,can save 30% ~ 50% of raw materials.In addition,would help reduce the wear and tear of mould,extend the service life of mould.Generally speaking,hot runner service life is twice times longer than small gate mould.
 
Although the composition of hot runner is simple,but its every part plays a very important role.Usually,good quality,structural design and material requirements of hot runner are very high,that is the premise to ensure the quality of hot runner and hot runner function.
 

Anole exhibition news-E5L35 CHINAPLAS 18-21 April 2012

Date:2012-02-20

Anole exhibition news-E5L35 CHINAPLAS 18-21 April 2012 CHINAPLAS 2012

During 18-20 Afril 2012. Anole hot runner system will attend The 26th International Exhibition on Plastics and Rubber Industries in Shanghai China.
Date:18-21 April 2012

Chinaplas exhibition 2012
 
Place:Shanghai New International Expo Centre,PR China.
CHINAPLAS is the second biggest plastic and rubber industry exhibition on the world,Growing up together with China's plastics and rubber industries in the last 30 years, the promotional slogan of CHINAPLAS - "The Growth Engine for your industries" – is to bring out the show mission as continuing to bring plenty of solutions for various user enterprises by showcasing the most innovative and advanced plastics and rubber machinery and raw materials in the coming future.
 
Anole hot runner whole team will sincerely waiting for you coming and discuss about any questions you met on injection techonology.
reported by:Jennifer

The application rage of hot runner mould

Date:2012-02-14

This file will talk about hot runner mould application the plastic types,plastic used for hot runner and the hot runner mould processing.Hot runner mould now become the most popular topic in today's society.
1. plastic material kind
Hot runner mould has been successfully used in processing different kinds of plastic material.Like:PP,PE,PS,ABS,PBT,PA,PSU,PC,POM,LCP,PVC,PET,PMMA,PEI,ABS/PC and etc.Any can use the cold runner of plastic mold processing materials can use mould of hot hot runner processing.



2.component dimension and weight
The least component for hot runner mould manufacturing is under 0.1g.The biggest in more than 30 kilograms. Are widely flexible used.
3.Industry field
Hot runner mould application is widely used in electronic, automotive, medical, daily necessities, toys, packaging, building, office equipment and so on various industrial departments.

Written by Tina
Service1003@anole-hot-runner.com

single drop hot runner

Date:2012-02-14

Single drop nozzle is one of Anole hot runner nozzle series. Anole supply hot runner nozzle with anole standard and also welcome custom hot runner nozzle.point gate nozzle same to single nozzle.

Single drop hot runner system consist of single nozzle,single nozzle tip,nozzle connection slab,temperature controller system.The structure of single mould hot runner system is very briefness.Inject the melting plastic to the nozzle connection slab,through the nozzle body to the nozzle tip,inject the plastic to the cavity.Request to control the dimension and by adjusting the thickness of the connecting nozzle slab size.Make die for fixed board press nozzle connecting slab of end, control the single nozzle of the axial displacement, or directly for the use of plastic injection machine nozzle against the nozzle of end connection slab, also can achieve the same purpose. In the mold of fixed position setting appropriate board a lead slot, let the power cord in the mould and installation of the lead from the mould in the wiring of a connection.

Single drop nozzle suit for most plastic, is the most popular open hot runner nozzle.Anole can offer different types of point gate nozzle according to the size of gate and plastic.

Written by Tina
service1003@anole-hot-runner.com

situations need to choose hot runner

Date:2012-02-10

 

With the fasten development of mold,hot runner been used widely and widely.It is better to use hot runner in some sistuation,we make a brief descibtion.  

situations need to choose hot runner as below:
1.In product heat sensitive situation
2.product big or in wall thin situation
3.in runnerl excessively long situation
4.in production output big situation
5.to product outward appearance or accuracy requirement high situation
Hot runner system's merit,hot runner advantage is far bigger than the disadvantage .
1st,product thin thickness, guaranteed that the melt can arrive fully, reduces the product distortion degree greatly, improves the product surface quality and the product uniformity greatly;
2nd,the hot runner internal pressure loss is small, the good melt fluidity,density easy even, avoids the injection molding distortion, as well as the size unstable and flaws and so on chromatic aberration;
3rd,completely or eliminates the majority of material(drainage opening material), does not need the artificial cutting drainage opening, does not need to crush again, enhances the material use factor, saves the energy, raised the production efficiency (common shrinkage, packing insufficiency, fusion mark, irregular color, edge, the warp phenomenon also to be possible to improve obviously or to eliminate);
4th,eliminated the additional heat which waste material brings, mold's coolling-off period is only the plastic cooling time, reduced the processing cycle;
5th,hot runner is automatic turnoff runner, improve runner outward appearance, enhanced the automated work degree;
6th,control melt plastic temperature accuracy, eliminated the material degeneration,  guarantee pressure time to be more reasonable, reduces the product internal stress.
7th,reduces the injection molding pressure, advantageous in protects the mold, extension service life.

Anole professional  hot runner maker in China,support you high quality hot runner technology and best service.

Contact:Elyn

Email:service2@anole-hot-runner.com
 

bumper mould hot runner|bumper injection technology

Date:2012-02-10

bumper mould hot runner|bumper injection technology

 

bumper mould injection technology
 

and for bumper mould hot runner .the outside surface is the most important aspect that the customer care about.so basiclly,995 of the customer chose valve gate for the bumper mould.and as usually the hot manifold for the bumper mould is very big.thus.the price for a bumper mould hot runner system can cost hundreds and thusands US dollar.

 

In my years' experience of bumper injection technology.I have contact many customers complained about the defects on bumper  mould hot runner  and the price for it. 

  • example 1-front bunper mould injection techonology
  • front bumper injection molding

bumper injection material:PP+EPDM+T20
bumper dimension:1670*690*561 mm
Bumper injection cycle time: 45s

like this kind of front bumper.at the beginning,our customer required to use 4 valve gate injection points for this bumper mould .and after our mold-flow  we found out 4 points is not enough for full injection of this bumper injection mould.and the best solution is 6 points and it can already obtain the best performance of the bumper.and we use 6points of valve nozzle.

bunper mould injection techonology bumper mould hot runner temperature controller system

as for valve nozzle.besides the temperature controller system,we also need sequence controller system to controller the valve needle's moving and timing delay.

 we are the supplier than specialized in valve gate bumper mould hot runner for more than 10years ,if you happenly have this kind of project or you are on the same field.you can email me and we can discuss. 

Written by:Jennifer

Eml:  service3@anole-hot-runner.com

skye:anole-hc-01

msn:anole-hc-01@hotmail.com

www.anole-hot-runner.com

 

 

 

Portuguese website for hot runner

Date:2012-02-10

Portuguese website for hot runner

Anole hot runner Portuguese website is a site for Portuguese website for hot runner. Hot runner Portugal have many customers are in favor of Anole hot runner China, because of its best quality and competitive price.
Anole Hot Runner Company Ltd. Open a website in Portuguese (http://anole.com.br/site/ ) to meet people who speak Portuguese. This website is managed by our agent from Brazil. And we have been cooperated for a long time. They are specialized in hot runner system and can serve good technology and best service to the customers in Brazil. Because Anole hot runner is a very popular brand all over the world, we get more and more orders now.
Anole not only have agent in Brazil, but also in France, Belarus, India, America, and so on. We are also going to establish much more agents in the other countries. If you are looking for a good brand hot runner company and want to be an agent, Anole is your best choice.
Portuguese website for  hot runner,Anole hot runner Portuguese website,Portuguese website,hot runner Portugal,hot runner China

Contact: Candy
Skype; anole-hc-02
MSN:
anole-hc-02@hotmail.com

hot runner nozzle jamming

Date:2012-02-09

In the plastic injection process,hot runner takes important role,error wii be happened in the processing,such as hot runner nozzle jamming.Usually the hot runner nozzle jamming, majority result of runner plastic melt temperature excessively low. For example: The hot runner nozzle structures, the mold transport water, thermocouple quality, heating coil density portion and so on. Also has or installs the period in the manufacture the mistake. For example:hard foreign matter in the hot runner, plastic raw material to have the metal to truncate and so on.
Below simple introduction some runner jamming reason and nozzle jamming solution.
different nozzle type:Ordinary -runner jamming:
1. the runner gate temperature is too low. Reduces the runner place cooling rate, to crystal plastic hot mouth model whether to choose appropriately, whether mold's heat insulation cavity does suffice enough.
2. the hot sprue's front end temperature is too low. Reduces the area between hot sprue sealing compound  and mold's contacted. Must have the heat insulation gap in hot sprue's front end.
3. the quantity of runner heat is insufficient. Enlarges the diameter of heat insulation cavity, reduces the sprue point's length, checks the spure point in the runner concentricity.
4. the nozzle temperature is too low. Increases heating coil's power. Checks the hot runnerl controls temperature.
5. foreign matter jamming. The heat of dissociation flow channel system, eliminates the foreign matter.
Pin valve type runner jamming:
1. the valve needle is too short or distortion. Check up or replacement.
2. the runner damage, checks the valve needle length  whether too long.
3. the cylinder, air/oil leak. Check up cylinder connection place and in examination cylinder's seal packing collar.
4. the valve needle and the runner place contact is inappropriate, reduces the runner place mold temperature,lengthens the valve needle.
5. the cylinder pressure is unsuitable, to increase/ reduce pressure.
6. pressure maintaining time too long. reduce pressure maintaining time.

Anole professional hot runner system maker,make you quilified products and best service.Welcome your interesting and inquiry.

Contact:Elyn

Email: service2@anole-hot-runner.com
 

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